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The industry 4.0 standard continuous pharmaceutical manufacturing (CM) integrated with real time monitoring, advanced process control (APC), and a novel data management system is highly desired to consistently produce the better quality product with less time and resources.
In this work, a bi-layer advanced control strategy will be developed and implemented into CM pilot-plant using industry standard real time monitoring sensors, data management tool and control platform. In first layer, the product (injection/tablet) quality will be controlled in real time using advanced model predictive control (MPC) system while in second layer, the none-confirming products will be diverted in real time in waste to assure the final quality of qualified tablet lots. This bi-layer control strategy will assure the final product quality, and will improve the production efficiency.
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